Case Study - TitleAssessment of Occupational Health and Safety Compliance Through an External Audit Based on the ADOSH-SF V4.0 Standard
🏭 Industry: Manufacturing Sector
🛠️ Service: ADOSH
👤 Client: A Leading Polymer Manufacturing Company in Abu Dhabi
📅 Duration: 1 months
📆 Year: 2025
⚠️ Challenges:
- Internal Auditor’s competency certificate. was not updated with the latest version of the standard.
- Difficulty in interpreting and aligning multiple national regulations, industry guidelines, and customer-mandated safety requirements applicable to polymer manufacturing operations
- Increased risk exposure related to high-temperature reactor’s, pressure vessels, flammable and toxic chemicals, and continuous production operations.
- Inconsistent application of permit-to-work systems, lockout/tag out practices, and confined space entry procedures.
- Lack of periodic drills and documented evaluations of emergency response effectiveness
💡 Solution:
- We supported the facility by giving suggestions to improve their competency requirement through regularly updating with the latest versions of the standards.
- Observed operational practices during live production to identify unsafe conditions and behaviors
- Mapped existing safety systems against applicable legal requirements, industry best practices, and recognized safety standards
- Evaluated risks associated with chemical handling, reactor charging, shutdown/startup activities, and maintenance interventions.
- Supported the revision and standardization of SOPs, permit-to-work systems, and isolation procedures
- Assessed emergency response plans for fire, chemical release, and process incidents
📈 Results:
- Within one week we could submit the Audit report with one Observation pointed out. And the client was able to upload the report in the ADPHC portal before the due date. Also they have acknowledged our quick action.
- Demonstrated compliance with applicable statutory, regulatory, and customer-driven safety requirements
- Closure of critical and major non-conformities related to process safety, hazardous material handling, and work permits
- Improved effectiveness of emergency response teams through structured drills and evaluations.
- Establishment of system that support ongoing monitoring, internal audits, and continuous improvement.
- Reduced risk of regulatory penalties, production interruptions, and safety incidents.
💬 Testimonial:
“The audit revealed the flaws we hadn’t prioritized before. Thanks to the guidance we received, we were able to act quickly and try to bring out 100% safety compliance.” - HSE Engineer
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